--- tags: LRWA3 --- <style> .markdown-body { max-width: 1500px; } </style> # LRWA3 封箱機流程與IP表 ## 封箱機IP表 | 裝置 | IP | Port | 備註 | | -------- | -------- | -------- | - | | 輸送機 | 192.168.10.11 | 502 | | 封箱模組 | 192.168.10.12 | 502 | | 傳原噴印機 | 127.0.0.1 | 9111, 9112 | 192.168.1.128 | | FX5U PLC | 192.168.10.3 | 5062 | | SCARA 手臂 | 192.168.10.2 | 5555 | | IPC | 192.168.10.6 | |現場 192.168.46.72| | HP印表機 | 192.168.10.7/161|| | 貼標機 | 192.168.10.8|| ## 主執行緒 (貨物中繼站) ```mermaid graph TD origin{起始點} initCheck(執行初始檢查) notifyInputStart(通知AGV可開始輸入) baffleRise(阻擋升起) baffleFall(阻擋下降) startRollingUntilInput(開始輸入直到感測器有反應後停止) startRollingUntilOutput(開始輸出直到感測器有反應後停止<br>設定本站為空) readBarcode(讀取條碼) queryInfo(取得任務內容<br>通知可開始輸出) origin-->|未經過初始檢查|initCheck origin-->|符合執行任務條件|readBarcode origin-->|收到AGV到位通知<br>且目前此站為空|notifyInputStart origin-->|下一站為空且目前不需清噴頭<br>本站任務已完成<br>取得下一站空間使用權|baffleFall origin-->|錯誤回復但有條碼記錄|queryInfo notifyInputStart-->baffleRise baffleRise-->startRollingUntilInput startRollingUntilInput-->origin baffleFall-->startRollingUntilOutput startRollingUntilOutput-->origin initCheck-->origin readBarcode-->queryInfo queryInfo-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` ## 印彩色LOGO執行緒 (任務:放出貨單、彩色噴印) ```mermaid graph TD origin{起始點} initCheck(執行初始檢查) baffleRise(阻擋升起) baffleFall(阻擋下降) startRollingForInput(開始輸入直到感測器有反應<br>釋放本區空間使用權<br>通知可開始執行任務) startRollingUntilOutput(開始輸出直到感測器有反應後停止<br>設定本站為空) doPrint(進行噴印) setBoxWidthAndPutterPushAndStopRolling(設定紙箱寬度推桿夾和滾筒停止) putterRelease(推桿開<br>觸發後通知可開始輸出) purgeStart(清噴頭前置動作) purge(清噴頭) purgeEnd(清噴頭完成動作<br>釋放本區空間使用權) origin-->|未經過初始檢查|initCheck origin-->|有輸入需求|baffleRise origin-->|有輸出需求且下一站為空|baffleFall origin-->|符合執行任務條件|setBoxWidthAndPutterPushAndStopRolling origin-->|需執行清噴頭且本區為空<br>取得本區空間使用權|purgeStart origin-->|噴印與單據放置完成<br>釋放推桿|putterRelease baffleRise-->startRollingForInput startRollingForInput-->origin baffleFall-->startRollingUntilOutput startRollingUntilOutput-->origin setBoxWidthAndPutterPushAndStopRolling-->doPrint doPrint-->origin putterRelease-->origin initCheck-->origin purgeStart-->purge purge-->purgeEnd purgeEnd-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` 噴印過不能重置清墨頭的循環，因為噴印不一定會所有噴孔都噴墨，清墨頭一定所有噴孔都噴墨 ## 封箱模組流程 ```mermaid graph TD origin{起始點} initCheck(執行初始檢查) baffleRise(阻擋升起) clampAndOutputRollingUntilOutput(夾合與出料滾筒滾動<br>直到下一站感測器有反應後停止) startRollingUntilInput(開始輸入直到感測器有反應後停止) getReadyToSealBox(設定紙箱寬度與高度<br>升降與夾合同時到定位<br>準備封箱<br>停止滾輪<br>擋板下降) elevatorAndClampOpen(升降與夾合同時回原點) origin-->|未經過初始檢查|initCheck origin-->|有輸入需求|baffleRise origin-->|有輸出需求且下一站為空且已折蓋|clampAndOutputRollingUntilOutput origin-->|輸入完成進行封箱準備|getReadyToSealBox initCheck-->origin baffleRise-->startRollingUntilInput startRollingUntilInput-->origin getReadyToSealBox-->origin clampAndOutputRollingUntilOutput-->elevatorAndClampOpen elevatorAndClampOpen-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` ## 生產汽泡袋執行緒 ```mermaid graph TD origin{起始點} produce(生產汽泡袋) origin-->|有生產氣泡袋需求且架上無汽泡袋|produce produce-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` ## SCARA手臂執行緒 ```mermaid graph TD origin{起始點} clipAirSaver(將氣泡袋吸起) putAirSaver(將氣泡袋放入箱中) fold(折後蓋) backHome(手臂回原位) origin-->|汽泡袋生產完畢|clipAirSaver origin-->|箱子到位|putAirSaver origin-->|汽泡袋全部放置完畢|fold origin-->|封箱完畢|backHome clipAirSaver-->origin fold-->origin backHome-->origin putAirSaver-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` ## 印貼託運單執行緒 ```mermaid graph TD origin{起始點} initCheck(執行初始檢查) baffleRise(阻擋升起) baffleFall(阻擋下降) startRollingUntilInput(開始輸入直到感測器有反應後停止<br>通知可開始執行任務) startRollingUntilOutput(開始輸出直到感測器有反應後停止<br>設定本站為空) doTask(執行任務<br>完成後通知可開始輸出) origin-->|未經過初始檢查|initCheck origin-->|有輸入需求|baffleRise origin-->|有輸出需求且下一站為空|startRollingUntilOutput origin-->|符合執行任務條件|doTask baffleRise-->startRollingUntilInput startRollingUntilInput-->origin baffleFall-->origin startRollingUntilOutput-->origin doTask-->baffleFall initCheck-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` ## 讀取出貨單資料執行緒 ```mermaid graph TD origin{起始點} downloadFromFTP(取得列印單據資料<br>完成後通知列印執行緒) origin-->|有取得列印單據資料需求|downloadFromFTP downloadFromFTP-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` ## 列印執行緒 ```mermaid graph TD origin{起始點} print(列印單據) origin-->|有列印單據需求<br>且印表機架上淨空|print print-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` ## 夾出貨單至箱內執行緒 ```mermaid graph TD origin{起始點} clipPaper(放置單據) origin-->|印表機列印完成<br>且箱子到達可放置位置<br>需求檔案比對相同|clipPaper clipPaper-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` ### Collateral Damage Tree Node 概念上就是把發生問題的FlowManager與其週邊和前面結點先停止後， 讓後面的做完再整機停止， 減少出錯時需排除的工作量。 ```mermaid graph BT station4(托運單站) station3(封箱站) station2(彩色噴印站) station1(讀條碼站) downloadFile(下載執行序) hp(HP印表機) airSaver(氣泡袋) axis3(三軸手臂) scara(SCARA手臂) station4 --> station3 station3 --> station2 station2 --> station1 station1 --> airSaver --> station1 station1 --> downloadFile --> station1 downloadFile --> hp --> downloadFile station2 --> axis3 --> station2 station3 --> scara --> station3 linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d classDef mainNode fill:#B82F14 ,stroke:#871D07 class station1,station2,station3,station4 mainNode ``` # 壓力測試流程 ## 放出貨單執行緒(1) ```mermaid graph TD origin{起始點} startRolling1(開始轉動) stopRolling1(停止轉動) startRolling2(開始轉動) stopRolling2(停止轉動) wait5Sec1(等待5秒) wait5Sec2(等待5秒) wait5Sec3(等待5秒) baffleRise(阻擋升起) baffleFall(阻擋下降) origin-->baffleRise baffleRise-->startRolling1 startRolling1-->wait5Sec1 wait5Sec1-->stopRolling1 stopRolling1-->wait5Sec2 wait5Sec2-->baffleFall baffleFall-->startRolling2 startRolling2-->wait5Sec3 wait5Sec3-->stopRolling2 stopRolling2-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` ## 彩色LOGO噴印執行緒(2) ```mermaid graph TD origin{起始點} putterRise(推桿升起) putterFall(推桿下降) putterPush(推桿推) putterRelease(推桿歸位) baffleRise(阻擋升起) baffleFall(阻擋下降) startRolling1(開始轉動) stopRolling1(停止轉動) startRolling2(開始轉動) stopRolling2(停止轉動) wait5Sec1(等待5秒) wait5Sec2(等待5秒) origin-->baffleRise baffleRise-->startRolling1 startRolling1-->wait5Sec1 wait5Sec1-->stopRolling1 stopRolling1-->putterRise putterRise-->putterPush putterPush-->putterFall putterFall-->putterRelease putterRelease-->baffleFall baffleFall-->startRolling2 startRolling2-->wait5Sec2 wait5Sec2-->stopRolling2 stopRolling2-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ``` ## 印貼託運單執行緒(3) ```mermaid graph TD origin{起始點} startRolling1(開始轉動) stopRolling1(停止轉動) startRolling2(開始轉動) stopRolling2(停止轉動) wait5Sec1(等待5秒) wait5Sec2(等待5秒) wait5Sec3(等待5秒) baffleRise(阻擋升起) baffleFall(阻擋下降) origin-->baffleRise baffleRise-->startRolling1 startRolling1-->wait5Sec1 wait5Sec1-->stopRolling1 stopRolling1-->wait5Sec2 wait5Sec2-->baffleFall baffleFall-->startRolling2 startRolling2-->wait5Sec3 wait5Sec3-->stopRolling2 stopRolling2-->origin linkStyle default fill:none, stroke:lightGray classDef node color:#eee, stroke-width:2px,fill:#45526e,stroke:#59698d ```