In most air-conditioners (mini-split, window AC, HVAC controllers), the “[temperature sensor](https://www.onzuu.com/category/temperature-sensors)” is a NTC thermistor: its resistance drops as temperature rises. Key parameters are usually R25 (resistance at 25 °C) and B value (curve steepness). ![ac-problems](https://hackmd.io/_uploads/rkHoJv9Ebg.jpg) Below is a practical, “do-this-first” troubleshooting + repair guide, and then real [sensor](https://www.ampheo.com/c/sensors) examples. **1) Safety first** * Turn off power to the AC (breaker/disconnect) before touching wiring or the indoor unit PCB. * Avoid poking around near mains terminals and capacitors unless you’re trained. **2) What failure looks like** A bad AC temperature sensor often causes: * Wrong temperature reading / weird behavior (runs nonstop or short-cycles) * Coil icing (if the evaporator/coil sensor fails) * Error code indicating “sensor open/short” (varies by brand/model) **3) Step-by-step diagnosis (works for most AC thermistors)** **Step A — Identify which temperature sensor failed** Common AC thermistors: * Room/return-air sensor (controls comfort temperature) * Evaporator/indoor coil sensor (prevents freeze-up, controls superheat logic in some systems) * Outdoor ambient / outdoor coil sensor Where it is matters because: * A room sensor failure affects setpoint control. * A coil sensor failure often leads to icing or protective shutdown. **Step B — Visual & connector check (fast wins)** * Unplug/reseat the sensor [connector](https://www.onzuu.com/category/connector-interconnects) on the control board. * Inspect for: * broken wire near the sensor head * corrosion/green copper at connector * pinched cable (very common where covers clamp harnesses) * Make sure the coil sensor is properly clipped to the coil/tube (bad contact can look like a “bad sensor”). **Step C — Ohmmeter test (the most reliable check)** 1. Disconnect the sensor from the PCB. 2. Measure resistance across the two sensor leads. **Interpretation:** * Open circuit (∞ Ω / OL): sensor or wire is broken → controller often thinks it’s extremely cold or extremely hot (depends on design). * Short circuit (~0 Ω): sensor or wire shorted → controller reads an extreme temperature. * “Drift” (wrong but not open/short): aging/moisture → wrong temperature reading. **Step D — Compare resistance to a known curve/table** You must compare against the correct thermistor type (10k, 15k, 20k, 50k, 100k… and the curve). Many manufacturers publish R–T tables for their units. Example: some AC documentation provides tables for 15k / 20k / 50k thermistors (values are very different from 10k). So: don’t replace a 20k with a 10k even if it “fits”—it will read the wrong temperature. **4) How to fix it (from easiest to “replace”)** **Fix 1 — Connector/wiring repair** * Clean contacts (electronics contact cleaner), re-crimp or re-pin if loose. * Repair broken wire close to the sensor head (strain relief it afterward). **Fix 2 — Mounting/thermal contact correction** For coil sensors: * Ensure it’s tightly clamped to the correct tube/coil location. * Add/replace insulation foam over the sensor if the design uses it (improves accuracy, reduces false readings). **Fix 3 — Replace the sensor (most common final fix)** When replacing, match: * Thermistor curve (R25 + B value or exact “Type” table) * Temperature range & moisture protection (AC environments are humid) * Mechanical form (probe/bead, epoxy, clip style, connector) **5) Actual sensor examples (real parts + what the numbers should look like)** **Example A — “10K NTC Type II” commonly used in HVAC controls** Many HVAC wall/duct sensors are 10k NTC Type II, often specified around R25 ≈ 10kΩ with a B value near ~3975K. From a Type II table (example values): * 10 °C → ~19.9 kΩ * 21.1 °C → ~11.9 kΩ * 26.7 °C → ~9.3 kΩ So if your room is ~25 °C and you measure something like ~9–11 kΩ, that’s plausible for a 10k Type II. If you measure 50 kΩ at room temp, you likely have a different thermistor type (e.g., 50k or 100k family). **Drop-in thermistor component example (10k class):** [Vishay](https://www.ampheo.com/manufacturer/vishay) [NTCLE100E3103JB0](https://www.ampheo.com/product/ntcle100e3103jb0-26769931) — a 10k NTC with B parameter around 3977 K (commonly used curve family). **Example B — 10k NTC (B≈3950) “generic electronics” curve** A very common electronics curve is 10k @ 25°C with B≈3950; a typical lookup table shows: * 0 °C ≈ 31.77 kΩ * 25 °C = 10 kΩ * ~40 °C ≈ 5.33 kΩ If your AC uses this style and you read wildly different values at known temperatures, it’s a strong indicator of failure or wrong sensor type. **Example C — 100k NTC (also common in some designs)** Some systems use 100k @ 25°C thermistors. [TDK](https://www.ampheo.com/manufacturer/tdk-corporation)/EPCOS [B57891M0104J000](https://www.ampheo.com/product/b57891m0104j000-26768667) is 100kΩ @ 25°C with a typical B(25/100) ≈ 4450K. If you accidentally replace a 100k sensor with 10k, the AC will “think” it’s at a totally different temperature and control will be wrong. **Example D — Board-level thermistor (used inside electronics modules)** If you’re repairing a control PCB (not the probe sensor), you may see SMD NTCs like: [Murata](https://www.ampheo.com/manufacturer/murata-manufacturing) [NCP18XH103F03RB](https://www.ampheo.com/product/ncp18xh103f03rb-26760515) — 10kΩ @ 25°C, B constant around 3380K. **6) Quick decision checklist** * OL/∞ Ω → broken [sensor](https://www.ampheoelec.de/c/sensors) or cable → replace/repair wiring * ~0 Ω → shorted sensor/cable → inspect for pinch/water ingress → replace * Resistance “reasonable” but control is wrong → likely wrong curve/type, bad mounting contact, or intermittent connector